Best Professional Airless Paint Sprayer

Painting a house, fence, cabinets, or furniture can be time-consuming. Paint sprayers can significantly reduce the time, effort, and amount of materials you need to complete the project. Paint sprayers have been used to make painting buildings, features, and transportation vehicles (trains, planes, and automobiles) more efficiently and faster for nearly 150 years. They were at one time exclusively used in industry.

A Few Things to Keep in Mind

Today there are paint sprayers for everyone from hobbyists to semi-professionals to industry pros. There are also a variety of models from which to choose. Some are gun cup, high-volume, or airless pumps. Before you buy an airless sprayer, ask questions to ensure you have the product that works best for you as well as for your project.

  • Are you a hobbyist, semi-pro, or professional?
  • Do you have experience using a paint gun?
  • What type of project are you painting?
  • How big is your project?
  • What is your budget?

Top 10 Paint Spray Guns

We’ve compared top-rated airless paint sprayers, their uses, construction, materials, and unique features.

Graco Magnum 262800 X5 – TOP PICK – BEST All-In-One Airless Sprayer

The Graco Magnum 262800 X5 is a compact, well-designed, lightweight, highly durable stainless steel piston pump sprayer with a built-in priming feature. The Graco PushPrime™ feature ensures fast and reliable start-up. The Magnum X5 has a powerful 1/2 horsepower universal motor that generates 1500W of active power and a maximum 3000psi.

The Magnum X5 is a top pick of all painters because of its adjustable high pressure power that aids easier paint flow control. A 25-foot spray hose is included. A flexible suction tube DuraFlex paint hose allows you to spray directly from one to 5-gallon paint containers for a professional coating.

This paint sprayer adapts to all types of coating materials, including thick acrylic, latex-based, or other atomized thick paints, although solvent-based lacquers and similar materials may not spray well. Its RAC IV 515 switch tip/reversible spray tip quickly clears tip clogs.

The Magnum X5 has an easy-clean power flush feature. Simply connect the Graco Power Flush™ adapter to a garden hose to the garden hose to quickly flush and clean.

Pros:

  • Lightweight
  • Large-area coverage
  • Quality construction
  • Easy power-flush cleaning
  • Quick Start-Up Guide; Operation Manual
  • 1-Yr. Warranty

Cons:

  • High-pressure overspray
  • Solvent-based lacquers and similar materials might not work as well.

HomeRight Power Flo Pro 2800 C800879 – Best Non-Corrosive Chrome-Plated Airless Sprayer

The HomeRight Power Flo Pro 2800 C800879 is a compact, lightweight, well-designed, durable chrome-plated airless paint sprayer with a 100-mesh spray gun filter (installed). The Power Flo Pro 2800 plugs into any standard 110V outlet. It has a powerful 1/2 horsepower universal motor that generates a maximum 2800psi. It is an ideal DIY paint gun designed for painting large projects and items, such as your house, fence, deck, ceilings, etc. Replacement parts are available for quick DIY maintenance and repair.

The Power Flo Pro 2800’s inlet valve is a durable non-stick, wear resistant, ceramic materials that protects the inlet valve unit from constant paint flow through it at high pressures. It also has a pressure control knob that allows you to dial-in the perfect spray pattern. A 25-foot flexible Duraflex paint hose allows you to spray directly from one to 5-gallon paint containers for a professional coating. It easily supports up to 150 feet of paint hose.

The HomeRight Power Flo Pro 2800 sprayer adapts to all types of coating materials. Latex and oil-based paints, lacquers and stains, and varnishes require less thinning before using. This paint sprayer also has a 515 reversible gun tip that helps remove potential clogs as you spray. The reversible tip is designed for quick and easy cleaning should it get clogged.

The HomeRight Power Flo Pro 2800 makes clean up easy. Simply run a water-solvent cleaning solution through the sprayer until all excess paint/stain material is removed.

Pros:

  • Cost
  • Durability
  • Operation Manual
  • 2-Yr. Warranty

Cons:

  • Short suction tube
  • Only one 100-mesh filter and one paint tip are included

Titan ControlMax 1700 PRO – Best New HEA Technology

The Titan ControlMax 1700 Pro is a lightweight, portable, durable paint sprayer. It is a HEA (high efficiency airless) paint sprayer technology decreases over spray by up to 55%, delivers a softer spray and consistent finish, and improves overall control. The Sureflo Pusher Valve also allows you to achieve priming every time. The Titan ControlMax Pro pump is solidly constructed to outlast competitors’ three times longer. The fluid section is also replaceable, which extends the life of the spray unit.

The electric-powered Titan ControlMax Pro has a powerful 0.60 horsepower motor that generates a maximum 1500psi and 0.33GPM (gallons per minute). It is an ideal DIY paint gun designed for painting large and medium-sized projects and items, such as your house, fence, deck, ceilings, lattice and trim, etc.

The Titan ControlMax Pro includes a 50-foot hose is included. It can efficiently accommodate up to an 80-foot spray hose without sacrificing power. A flexible suction tube allows you to spray directly from one to 5-gallon paint containers for a professional coating. It has the power to spray thin seals and stains as well as thick (latex) coating materials without thinning. This paint sprayer also has a 515 ControlMax tip (0.15 in.) and tip guard. It is designed for quick and easy cleaning should it get clogged. This paint sprayer can accommodate a spray tip up to 0.17 in.

Pros:

  • Cost
  • Lightweight
  • Durability
  • 55% less overspray
  • Rebuildiable fluid section (backed by the industry’s longest warranty)
  • 2-Yr. Warranty

Cons:

  • Must thin coatings before using

Wagner 0525032 Power Painter Max – Best Inexpensive Option

The Wagner 0525032 Power Painter Max airless paint sprayer is an inexpensive, lightweight, high-speed piston pump sprayer. The piston is tungsten carbide to extend the life of the sprayer. The sure prime suction valve reduces the need to re-prime after each refilling. The Wagner Power Painter Max plugs directly into any standard 110V outlet.

The Wagner Power Painter Max has a two-speed electric flow control, which helps prevent over-spraying paint (on trim surfaces). An EZ Tilt flex suction tube draws paint regardless which direction the paint sprayer is aimed. It has a 5-foot flexible suction tube that quickly draws from the 1.5-qt. paint cup that securely attaches (twist-on, twist-off) to the gun. A low-paint indicator alerts you to the need to refill the paint cup.

This paint sprayer adapts to all types of coating materials, including thick latex- and oil-based, or other atomized thick paints. Some thinning may be required. Its EZ-Tilt tungsten carbide Optimus Dual Tip provides a professional fan-shaped pattern.

Pros:

  • Cost
  • Durability
  • Case included
  • Online Owner’s Manual
  • 1-Yr. Warranty

Cons:

  • Slower operation
  • Difficult to clean
  • Loud

Graco 17G177 Magnum ProX17 – Best Portable Paint Sprayer

The Graco 17G177 Magnum ProX17 paint sprayer is a well-designed, lightweight, durable SG3 metal spray gun with built-in swivel and pump armor storage fluid, made by Graco, a brand that is preferred by professionals. It is ideal for the DIY-er, handyman, or painting professional. It has a PushPrime button for fast and reliable start-up. The Graco Magnum ProX17 plugs into any standard 110V outlet. It is rated for 0.34 GPM (gallons per minute) at 3000 psi.

The Magnum ProX17 has a fully-adjustable pressure control that allows you to specify a specific spray pattern. A 50-foot flexible DuraFlex paint hose allows you to spray directly from one to 5-gallon paint containers for a professional coating. It easily supports up to 150 feet of paint hose.

The Magnum ProX17 ProX stainless steel piston pump allows you to spray un-thinned paint at high pressure. It adapts to all types of coating materials including thick latex and oil-based paints to thin stains. The ProXChange Pump Replacement System allows pump replacement with minimal downtime. Its RAC IV 515 switch tip/reversible spray tip quickly clears tip clogs. The Reverse-A-Clean feature quickly de-clogs the tip plug with a twist. It can support up to a 0.17 in. tip.

The Magnum ProX17 has an easy-clean power flush feature. Simply connect the Graco Power Flush™ adapter to a garden hose to the garden hose to quickly flush and clean.

Pros:

  • Lightweight
  • Portable
  • Stand included
  • Quick Start-Up Guide and Operation Manual
  • 1-Yr. Warranty

Cons:

  • Awkward
  • too light weight

Wagner 0515034 ProCoat – Powerful Commercial-Grade Piston-Pump Sprayer

The Wagner 0515034 ProCoat is a compact, lightweight, commercial-grade metal gun electric piston-pump airless paint sprayer with a space-saving telescoping handle. The Wagner ProCoat plugs into any standard 110V outlet. It has a powerful 1/2 horsepower universal motor that generates a maximum 2800psi. It is an ideal DIY paint gun designed for painting large projects and items, such as your house, fence, deck, ceilings, etc.

The Wagner ProCoat spray gun swivel increases comfort. It also has an adjustable pressure control knob that allows you to dial-in the perfect spray pattern and avoid overspray. A 25-foot high-pressure spray hose is included. Proven Piston Pump technology/contractor-grade siphon tube allows you to spray directly from one to 5-gallon paint containers for a professional coating.

The Wagner ProCoat sprayer adapts to all types of coating materials at 0.24GPM (gallons per minute). Latex and oil-based paints, lacquers and stains, and sealers require less thinning before using. This paint sprayer also has a 515 reversible gun tip that helps remove potential clogs as you spray. The reversible tip is designed for quick and easy cleaning should it get clogged.

The Wagner ProCoat makes clean up easy. Simply connect a garden hose to the inlet and quick-flush the system through the sprayer until all excess paint/stain material is removed.

Pros:

  • Cost
  • Operation Manual
  • 2-Yr. Warranty

Cons:

  • Difficult to thoroughly clean

Graco Magnum 262805 X7 – Top Heavy-Duty Semi-Pro Stainless Sprayer

The Graco Magnum 262805 X 7 is a high-quality, heavy-duty, lightweight, durable, and reliable semi-professional paint sprayer with a stainless steel piston pump and pump armor that extend the life of the sprayer. It has a powerful 3/4 horsepower motor that generates a maximum 3000psi.The Graco PushPrime™ ensures fast start-up every time to deliver 0.34GPM (gallons per minute). The Magnum X7 is ideal for interior projects as well as outdoor siding, decks, fence, or a small house!

The Magnum X7 has a pump armor fluid control. The annual recommended use is up to 125 gallons/yr. A 25-foot spray hose is included. A flexible DuraFlex paint hose and suction tube allows you to spray directly from one to 5-gallon paint containers for a professional coating. It can support up to 100 feet of hose without compromising power or spray.

The Magnum X7’s SG2 stainless steel piston pump spray gun has an in-handle filter that adapts to all types of coating materials, including thick acrylic, latex-based, or other atomized thick paints. The filter effectively blocks debris and prevents tip clogs. Its RAC IV 515 switch tip/reversible spray tip quickly clears tip clogs. It supports a maximum tip size up to 0.017 inches.

The Magnum X7 has an easy-clean power flush feature. Simply connect the Graco Power Flush™ adapter to a garden hose to the garden hose to quickly flush and clean.

Pros:

  • Lightweight
  • Durability
  • Recycles unused paint back into container
  • Owner’s Manual and DVD
  • 1-Yr. Warranty

Cons:

  • Some overspray

Wagner 9175 – Top Twin-Stroke Heavy Duty Commercial Sprayer

The Wagner 9175 double-stroke electric airless piston pump paint sprayer is a durable, heavy-duty, commercial-grade, 0.35GPM (gallons per minute) paint sprayer. The Wagner 9175 has a powerful, easy-maintenance 3/4 horsepower motor that generates a maximum 3000psi. A sturdy wheeled cart capable of carrying several 5-gal. paint drums is included. It is an ideal tool for light commercial applications and residential work.

The Wagner 9175 spray gun has a manual QuickFlo pusher valve, telescoping handle, and 50-foot high-pressure spray hose. It adapts to all types of coating materials, including thick acrylic, latex-based, stains, sealers, or other atomized thick paints. It delivers spray on both up and down strokes. Its 0.17 reversible spray tip quickly clears tip clogs. It supports a maximum tip size up to 0.019 inches.

The Wagner 9175 spray gun is easy to clean. Simply connect a garden hose to the inlet and quick-flush the system through the sprayer until all excess paint/stain material is removed.

Pros:

  • Commercial-grade
  • Quality
  • Durability
  • Upright cart w/wheels & pail bracket
  • 1-Yr. Warranty

Cons:

  • Too much power for small jobs

Airless Paint Sprayer Kit Krause Becker – Easy Control Stainless Steel Sprayer

The Krause & Becker airless piston pump paint sprayer is a lightweight, durable, stainless steel, 0.31GPM (gallons per minute) maximum paint sprayer with built-in filter. The Krause & Becker has a powerful 5/8 horsepower, 60Hz, 120V. electric motor that generates a readily adjustable pressure of 1000-3000psi.

The Krause & Becker spray gun has an easy-twist, adjustable pressure control knob that allows you to dial-in the perfect spray pattern and avoid overspray. A 25-foot spray hose is included. The stainless steel paint pick up won’t corrode or rust. The flexible suction tube allows you to pump directly from one to 5-gallon paint containers for a professional coating. It adapts to all types of coating materials, including thick latex-based, stains, and sealers. Its 517 nozzle delivers a 12”-16” fan spray.

The Krause & Becker spray gun is easy to clean. The built-in trigger-lock makes flushing and cleaning easy. Simply connect a garden hose to the inlet and quick-flush the system through the sprayer until all excess paint/stain material is removed.

Pros:

  • Lightweight
  • Corrosion-resistant
  • Durability
  • Quiet
  • User’s Manual
  • 1-Yr. Warranty

Cons:

  • Tendency to clog

Campbell Hausfeld PS270D 0.44 GPM – Top TEFC-Powered Compact Indoor/Outdoor Sprayer w/Cart

The Campbell Haufeld PS270D0 is a compact, lightweight, portable, airless diaphragm pump paint sprayer with a maximum 0.44GPM (gallons per minute) volume. It also conveniently provides a two-gun/dual hose assembly. The Campbell Haufeld PS270D0 has a powerful 1.0 horsepower, TEFC 121V. electric motor that generates a maximum pressure of 3000psi. The sturdy pneumatic-wheeled cart makes it useful for interior or exterior paint projects.

Campbell Hausfeld’s spray gun has a 50-foot high-pressure spray hose (included). The flexible suction tube allows you to pump directly from one to 5-gallon paint containers for a professional coating. It can support up to 200 feet of hose without compromising power or spray.

This paint sprayer adapts to all types of coating materials. The metal spray gum performs particularly well with heavy coatings, such as thick latex-based paints as well as with stains, and sealers. It has maximum spray gun tip sizes of 0.015 or 0.019 inches, which makes it applicable for large surfaces.

This Campbell Hausfeld spray gun is easy to clean. Simply connect a garden hose to the inlet and quick-flush the system through the sprayer until all excess paint/stain material is removed.

Pros:

  • Made in USA
  • Powerful
  • Durability
  • Sprays heavy coatings well
  • Lifetime warranty on TEFC motor and pump

Cons:

  • Overspray control

How To Pick The Best Airless Paint Sprayer

Sprayers have become affordable making any project easier and quicker. There is a definite cost savings too, when you paint your project, particularly a larger one, yourself.

Types of Paint Sprayers

Spray paint guns are designed for hobbyists, DIY-ers, semi-pros, professionals, and industry. They are available in a variety of sizes and specifications. Airless paint sprayers are generally less expensive, lightweight, and simple to use. They use pressure to push the paint out of the nozzles/tip, unlike air paint sprayers that must have an air source (air compressor).

Before you buy, it is important to know a little about each type of paint sprayer.

Gun Cup/Hobbyist Paint Sprayers

Gun cup paint sprayers are primarily used by hobbyists, DIY-ers, and crafters.

Attributes

These paint sprayers are very affordable. The higher-end models produce more pressure (1,800 psi to 2,400 psi), which allows them to spray thicker latex paints and stains.

Drawbacks

This type of paint sprayer is not powerful. It also does not have the capacity. The cups do not hold much paint material, which makes frequent stops to refill necessary. The lower-end models (1,600 psi max.) tend not to apply thick materials very smoothly.

Pump/diaphragm or piston paint sprayers

Paint is pumped out airless sprayers under high pressure. Airless sprayers are very effective for covering larger surface areas. They also help make a large project be completed faster. Airless models may be electric or gas-powered. House, fence, deck, or other exterior painting is best-done using an airless paint sprayer.

Attributes

Adjusting the pressure lets you customize coverage, although spray control may be more difficult. It provides high-volume coverage quickly and efficiently. Most paints and materials do not require thinning. Diaphragm paint sprayer are less expensive and do not require as much maintenance as piston pump models.

Drawbacks

These paint sprayers are not very well suited for inside or detailed projects due to their noise and less control over the spray pattern. Gritty and textured paints cannot effectively be used in these airless paint sprayers. They produce overspray, which wastes material.

HVLP Paint Sprayers

High-volume, low-pressure (HVLP) paint sprayers use a high volume of air to push paint through the spray tip. The turbine blows a low pressure air stream that creates a misty spray pattern. HVLP sprayers are best used to paint indoor features such as windows, doors, moldings, cabinets, etc.

Attributes

These sprayers do not create much overspray since they typically run on low pressure (up to 10 psi), making them good indoor tools. They are easier to control, which allows you to obtain a smooth finish. They are priced in the mid-range and the simplicity of design makes cleanup and maintenance easier than other types of sprayers.

Drawbacks

Low-pressure painting is somewhat slow or tedious. Larger surface areas may require a more powerful sprayer. HVLPs don’t perform well with atomized thick paints or lacquer.

Conventional/compressed paint sprayers

An air compressor is required to produce enough power to push the paint through the tip. Conventional sprayers are inexpensive and reduce overall paint time. They are typically used in paint booths where overspray may be contained.

What to Look For When Buying Airless Paint Sprayers

Paint sprayers may be selected not only according to initial cost, but also according to construction, features, and performance.

Cost

The price should be commensurate with the simplicity, durability, and construction of the sprayer and added features and accessories that come with the paint tool.

Least expensive (Less than $50) siphon- or gravity-fed conventional paint sprayers (air compressor not included) and low-end HVLP sprayers are the least expensive spray units. Paint sprayers that come in a kit may include mesh filters and a few different tip sizes for different paint projects.

Mid-range ($50 – $150) higher-end conventional sprayers, HVLP sprayers that include their own compressors, and some airless sprayers, are in this price range.

Expensive ($150 – $250) airless sprayers and some HVLP sprayers that allow precision-tuning and which have complex pressure controls fall into this category. Kits that include a variety of different sized tips, a hose (varying lengths), special technologies, and adaptors are also available in these more expensive sprayer units.

Premium (Above $250) paint sprayers are typically very durable, quality semi-pro and professional-grade HVLP and airless sprayers. They may have carts or wheels for portability as well as multi-stage, adjustable spray pattern control features, tips, and other high-end and durable accessories.

Durability

Higher-end paint sprayers tend to be more durable. The quality and durability of the paint sprayer also vary according to the brand, design, and construction. For example, some DIY and hobbyist models may be cheaper and less durable than higher-end, semi-pro, and professional models intended to withstand more consistent use and harsher conditions.

A sprayer that is not used regularly used may not need to withstand wear and tear. However, a cheaper model can corrode and clog if not used for a long period or thoroughly cleaned after its last use. Mid- to upper-range models tend to be constructed/designed to be rust-resistant, dent-resistant, clog-free, quieter, etc.

Portability

Semi-pro and professional spray guns, or tall or remote large projects may need to be more portable, depending on the type of job they do. If the paint supply and sprayer must be moved long distances, consider wheels, a cart, or a backpack.

Performance

How much paint you can transfer from your container through your hose and sprayer depends on the pressure (psi) generated to force the paint out. The pressure also determines the GPM (gallons/min.) volume you need for adequate coverage. The higher the volume, the faster and more coverage you can accomplish.

  • Look for spray guns that are easily disassembled for easy-cleaning.
  • Look for a smooth interior that helps ensure paint will not settle and stick.
  • Use conditioners and protectants that prevent rust when not in use.

Noise

Some paint sprayers are loud and all equipment requires ear protection. Paint sprayers that are going to be used indoors must not be loud.

Horsepower

The more horsepower your paint sprayer has, the more pressure there is to generate a stronger paint flow. The stronger the paint flow, the more paint is emitted through the nozzle and the better the coverage. More horsepower translates into more GPM (gallons per minute), which helps you finish your project faster. However, your project may not require the highest pressure. Control is equally important to achieve the best coverage and result.

Tip Size

Many sprayers include more than one tip. The size of the tip should be matched to the thickness of the coating material you are applying. For example, thick exterior latex requires a larger tip. Tip sizes also have varying spray widths. A wider spray tip will have a wider spray pattern, which provides more coverage in less time. Spray tips are typically marked with a number that refers to the spray opening (i.e.: “10” refers to a 0.10 in. opening). If the paint sprayer tip has three numbers (i.e.: 515), the first number denotes the width of the spray pattern and the last two numbers are the opening (0.15 in.).

Follow your Owner’s Manual’s recommendations regarding the best tip size for your project.

Hose Size and Power Cord Length

Ample power cord reduces the need for extra-long extension cords that can tangle behind you or create a safety hazard. Similarly, a long spray hose can help speed up a paint job and reduce frustration. A standard 25-foot hose generally comes with paint sprayers. Extendable hoses allows you to add on, or exchange it for a longer hose. The caution is to not outsize your hose. The longer the hose is, the farther your paint has to be pushed out to spray. Longer hoses tend to reduce overall generated pressure.

Conclusion

It is prudent to understand the size of your project. A paint sprayer can take the time, materials, and frustration out of your biggest paint job. Do your research before buying a paint sprayer to determine which brand, type, and model is the best one for your particular paint job.

The Graco Magnum 262800 X5 airless paint sprayer is an all-around, well-reviewed, top-rated unit. It is an all-in-one sprayer that is suitable for small to mid-sized DIY household projects. Other Graco models are similarly designed and constructed. They are outfitted with additional accessories and features that are attractive to semi-pros and professionals as well as for the DIY-er that has a large paint project to do. The Graco brand is a top-rated paint sprayer brand, along with Titan, Wagner, and Dusichin.

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Mark
 

I've been working in professional paint service in Hampton, VA for the last 15 years. So i know a lot about painting and spray painters. With my team we made this site with to help you to understand why some spray painters are better than others, and how to find the best one for your type of job.

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